Overview

Services

At e-MUG, we understand that manufacturing engineering is the backbone of any production process. Our team of experts is equipped with the knowledge and skills to provide a wide range of services

  • Soft Tooling Drawings
  • Costing
  • Mold / Tool Design
  • Fixture Design & Gauge Design
  • Mold Flow Analysis
  • Test Fixture Design
  • Simulation Design (Ergonomic & Safety)
  • Factory & Facility Design
  • Assembly Validation
  • NC/CNC Programming
  • Offline Robot Programming
  • Automotive BIW fixture and Closure Line Building
  • Automation and Testing line designs
  • Test Fixtures
  • Welding Fixtures
  • Quality Checking and Inspection fixtures
  • Test Plans

With a focus on innovation and efficiency, we work closely with our clients to deliver cost-effective solutions that meet the highest standards of quality and performance.

Automotive

BIW WELDING FIXTURE

BODY SHELL- SIDE BODY, UNDER BODY, ENCLOSURES

SIDE BODY FRAMING STATIONS

GEO & RESPOT WELDING STATIONS

HEMMING,CHECKING & SETTING FIXTURES

ROBOTIC GRIPPERS

WELD GUN FOUL ANALYSIS

Design of BIW Tooling

Front Doors

Rear Doors

Body sides (Inner & Outer)

Fender

Roof

Floor

Engine Box

Dash Panel

Deck Lid

Hood

Rear Qtr Panel

Design of Welding Fixtures

Geo Station

Re–spot station

Loading Station

Passing table

Checking fixture

Marriage station

Hand Tools

Gun stands

Holding Fixtures

Repair Stations

Roller Hemming Fixtures

Grippers

Design of Stations

Framing Stations

Material handling 

Underbody Stations

Hanging Stations

Welding & docking

Main Line Assembly Stations

Process Understanding

  • Standards & Layout
  • Plant Process Study
  • Panel Build Sequence
  • Feasibility Study
  • Ergonomics
  • M-T-M time analysis for manual workplaces
  • Analysis of cycle time

Concept Design

  • Preliminary Fixture Design
  • The concept for Welding Fixtures
  • Iterative Design with Simulation
  • Conveyers, Gun Study, Grippers, Hemming Beds

Simulation

  • Reachability & Feasibility Study
  • Layout Optimization
  • Gun Selection & Mounting
  • Fixture Validation & Kinematics
  • Simulation Cells & SOP
  • Cycle time validation
  • OLP Download
  • Robot & Cell Documentation
  • Onsite Installation

Finishing & 2D Activities

  • Detail & Assembly drawings
  • Machine Drawings
  • Generating BOM
  • Unit Assembly Layout
  • NC’s Body positioning
  • Standardized Dimensions

Engage

 At e-MUG, we believe in building long-lasting relationships with our clients. We understand that every project is unique and requires a tailored approach to meet specific needs. That’s why we offer various engagement models to ensure that we provide the best value and service to our clients. Whether it’s a short-term project or a long-term partnership, we are committed to delivering results that exceed expectations.

  • Contact us through our website or email to discuss project requirements
  • Schedule a consultation with our team to determine the best approach for the project